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Reverted: reject invalid high-density routing output - #1982

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Reverted: reject invalid high-density routing output#1982
ShiboSoftwareDev wants to merge 14 commits into
agent/repro-invalid-high-density-outputfrom
agent/fix-invalid-high-density-output

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@ShiboSoftwareDev

@ShiboSoftwareDev ShiboSoftwareDev commented Aug 7, 2026

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Status: reverted

This fix has been fully reverted because it changed dataset 18 samples 6, 14, and 15 and dataset 24 sample 2 from routed outputs into solver failures. The project preference is to improve routability and DRC without turning benchmark samples into failures.

The current head has the exact same Git tree as reproduction base PR #1981:

  • the invalid-output fallback is restored;
  • the Tiny Hypergraph hard-rejection pin is removed;
  • the failure assertions and resulting snapshot changes are reverted.

The reproduction remains useful evidence, but this fail-loud approach should not be merged.

Revalidation

Hosted benchmarks were run sequentially with --concurrency 1 and a 2,000-second sample timeout. All eight selected samples solved and none timed out.

Sample Status Time Literal DRC
18/2 solved 342.4s 4
18/6 solved 912.0s 103
18/13 solved 382.4s 91
18/14 solved 766.1s 92
18/15 solved 839.0s 62
24/2 solved 803.0s 73
24/5 solved 246.6s 3
24/7 solved 89.5s 7

The selected-sample DRC total is 435, compared with 505 in #1941. Because this PR's tree is identical to its reproduction base, that retained improvement belongs to the existing/base routing state, not to the reverted fail-loud patch.

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Benchmark This PR

Run benchmarks by commenting on this PR:

/benchmark [benchmark.sh args...]
/benchmark-long [benchmark.sh args...]
/benchmark-all

Comment /benchmark to run the default dataset, or append any arguments accepted by ./benchmark.sh.
Comment /benchmark-long for an 8-vCPU run that defaults to 8 workers and has an eight-hour timeout.
Comment exactly /benchmark-all to start separate workflow runs and result comments for the default dataset plus srj18, srj19, srj20, srj21, and srj23.

Everything after /benchmark or /benchmark-long is safely forwarded to ./benchmark.sh, except --profile-solvers, which enables profile comparison tables.
Examples: /benchmark --dataset 18 --sample-timeout 2000s, /benchmark --pipeline 7 --scenario-limit 20, /benchmark all 20 --concurrency 8, and /benchmark-long --dataset 18.

Use /update-snapshots (or /us) to run BUN_UPDATE_SNAPSHOTS=1 bun test --timeout 120_000 on the PR branch and auto-commit snapshot updates.
Use /usf to read recent failed test files, update and verify their exact CI test shards, and auto-commit only their snapshots. It uses the configured fast benchmark runner by default; use /usf --ubuntu-latest for GitHub-hosted x64 CI parity.

Any PR whose title contains [BENCHMARK TEST] will automatically run one default-dataset benchmark on PR updates; it does not post a PR result comment.

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/benchmark-long --dataset 18 --sample-numbers 2,6,13,14,15 --concurrency 1 --sample-timeout 2000s

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18 Results

Previous main run

Dataset: srj18
Scenarios: 16
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 68.8% (🕒31.3%) 25.0% (🕒31.3%) 5/16 108.8s 328.2s 174.64
Previous main run details
Solver Sample Status Via Time Relaxed DRC Error
Pipeline7 1 Solved 201 78.7s Passed
Pipeline7 2 Timeout 360.0s Failed
TimeoutTimed out after 360.0s
Last progress: pipelineIterations=2675156, pipelineProgress=0%
Pipeline7 3 Solved 81 46.3s Failed
Pipeline7 4 Solved 152 108.8s Failed
Pipeline7 5 Solved 159 67.6s Passed
Pipeline7 6 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2436391, phaseIterations=405305, pipelineProgress=0%, phaseProgress=0%
Pipeline7 7 Solved 235 146.4s Failed
Pipeline7 8 Solved 301 299.2s Failed
Pipeline7 9 Solved 120 99.0s Failed
Pipeline7 10 Solved 176 144.4s Passed
Pipeline7 11 Solved 190 128.7s Passed
Pipeline7 12 Timeout 360.0s Failed
MultipleHighDensityRouteStitchSolver3Phase: highDensityStitchSolver
Timed out after 360.0s
Last progress: phase=highDensityStitchSolver, solver=MultipleHighDensityRouteStitchSolver3, pipelineIterations=2253812, phaseIterations=1208, pipelineProgress=0%, phaseProgress=0%
Pipeline7 13 Solved 192 357.2s Failed
Pipeline7 14 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2385554, phaseIterations=368585, pipelineProgress=0%, phaseProgress=0%
Pipeline7 15 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2418370, phaseIterations=386767, pipelineProgress=0%, phaseProgress=0%
Pipeline7 16 Solved 114 87.8s Failed

Dataset: srj18
Scenarios: 5
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 20.0% 0.0% 0/5 352.4s 352.4s 459.00
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Solved 459 352.4s Failed Improved
Pipeline7 6 Failed 735.5s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 34 nodes, topology_merge_5555,topology_merge_5309,topology_merge_5303,topology_merge_5150,topology_merge_5074. err0: Could not route high-density node "topology_merge_5555": single-layer port order requires routes to cross.
Pipeline7 13 Failed 301.9s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 1 nodes, cmn_579. err0: Could not route high-density node "cmn_579": single-layer port order requires routes to cross.
Regressed
Pipeline7 14 Failed 650.2s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 11 nodes, topology_merge_2190,topology_merge_2057,topology_merge_1950,obstacle-pcb_component_77-pcb_component_77:33.1525:-1.786:0.2:0.2:bottom-3-33.1525--1.786,topology_merge_1840. err0: Could not route high-density node "topology_merge_2190": single-layer port order requires routes to cross.
Pipeline7 15 Failed 657.3s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 11 nodes, cmn_1133,topology_merge_1549,cmn_1074,topology_merge_1373,topology_merge_1320. err0: Could not route high-density node "cmn_1133": single-layer port order requires routes to cross.

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31201987988

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/benchmark-long --dataset 18 --sample-numbers 2,6,13,14,15 --concurrency 1 --sample-timeout 2000s

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18 Results

Previous main run

Dataset: srj18
Scenarios: 16
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 56.3% (🕒43.8%) 25.0% (🕒43.8%) 7/16 115.2s 178.6s 158.67
Previous main run details
Solver Sample Status Via Time Relaxed DRC Error
Pipeline7 1 Solved 201 93.2s Passed
Pipeline7 2 Timeout 360.0s Failed
GlobalDrcBranchPortfolioSolverPhase: exactGeometryDrcForceImproveSolver
Timed out after 360.0s
Last progress: phase=exactGeometryDrcForceImproveSolver, solver=GlobalDrcBranchPortfolioSolver, pipelineIterations=2675081, phaseIterations=9, pipelineProgress=0%, phaseProgress=0%
Pipeline7 3 Solved 81 55.5s Failed
Pipeline7 4 Solved 152 133.9s Failed
Pipeline7 5 Solved 159 78.6s Passed
Pipeline7 6 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2321374, phaseIterations=290288, pipelineProgress=0%, phaseProgress=0%
Pipeline7 7 Solved 235 182.6s Failed
Pipeline7 8 Timeout 360.0s Failed
GlobalDrcBranchPortfolioSolverPhase: exactGeometryDrcForceImproveSolver
Timed out after 360.0s
Last progress: phase=exactGeometryDrcForceImproveSolver, solver=GlobalDrcBranchPortfolioSolver, pipelineIterations=1974314, phaseIterations=66, pipelineProgress=0%, phaseProgress=0%
Pipeline7 9 Solved 120 115.2s Failed
Pipeline7 10 Solved 176 152.7s Passed
Pipeline7 11 Solved 190 172.6s Passed
Pipeline7 12 Timeout 360.0s Failed
MultipleHighDensityRouteStitchSolver3Phase: highDensityStitchSolver
Timed out after 360.0s
Last progress: phase=highDensityStitchSolver, solver=MultipleHighDensityRouteStitchSolver3, pipelineIterations=2253802, phaseIterations=1198, pipelineProgress=0%, phaseProgress=0%
Pipeline7 13 Timeout 360.0s Failed
TraceSimplificationSolverPhase: traceSimplificationSolver
Timed out after 360.0s
Last progress: phase=traceSimplificationSolver, solver=TraceSimplificationSolver, pipelineIterations=2783905, phaseIterations=4152, pipelineProgress=0%, phaseProgress=0%
Pipeline7 14 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2397499, phaseIterations=380530, pipelineProgress=0%, phaseProgress=0%
Pipeline7 15 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2310343, phaseIterations=278740, pipelineProgress=0%, phaseProgress=0%
Pipeline7 16 Solved 114 101.1s Failed

Dataset: srj18
Scenarios: 5
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 40.0% 0.0% 0/5 365.8s 376.1s 325.50
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Solved 459 354.4s Failed Improved
Pipeline7 6 Failed 724.4s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 34 nodes, topology_merge_5555,topology_merge_5309,topology_merge_5303,topology_merge_5150,topology_merge_5074. err0: Could not route high-density node "topology_merge_5555": single-layer port order requires routes to cross.
Pipeline7 13 Solved 192 377.2s Failed Improved
Pipeline7 14 Failed 631.7s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 9 nodes, topology_merge_2190,topology_merge_2057,topology_merge_1950,topology_merge_1840,topology_merge_1478. err0: Could not route high-density node "topology_merge_2190": single-layer port order requires routes to cross.
Pipeline7 15 Failed 681.5s Failed
HighDensitySolverPhase: highDensityRouteSolver
Failed to solve 8 nodes, topology_merge_1549,topology_merge_1373,topology_merge_1320,topology_merge_1225,topology_merge_1221. err0: Could not route high-density node "topology_merge_1549": single-layer port order requires routes to cross.

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31210422190

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/benchmark-long --dataset 18 --sample-numbers 2,6,13,14,15 --concurrency 1 --sample-timeout 2000s

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18 Results

Previous main run

Dataset: srj18
Scenarios: 16
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 56.3% (🕒43.8%) 25.0% (🕒43.8%) 7/16 115.2s 178.6s 158.67
Previous main run details
Solver Sample Status Via Time Relaxed DRC Error
Pipeline7 1 Solved 201 93.2s Passed
Pipeline7 2 Timeout 360.0s Failed
GlobalDrcBranchPortfolioSolverPhase: exactGeometryDrcForceImproveSolver
Timed out after 360.0s
Last progress: phase=exactGeometryDrcForceImproveSolver, solver=GlobalDrcBranchPortfolioSolver, pipelineIterations=2675081, phaseIterations=9, pipelineProgress=0%, phaseProgress=0%
Pipeline7 3 Solved 81 55.5s Failed
Pipeline7 4 Solved 152 133.9s Failed
Pipeline7 5 Solved 159 78.6s Passed
Pipeline7 6 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2321374, phaseIterations=290288, pipelineProgress=0%, phaseProgress=0%
Pipeline7 7 Solved 235 182.6s Failed
Pipeline7 8 Timeout 360.0s Failed
GlobalDrcBranchPortfolioSolverPhase: exactGeometryDrcForceImproveSolver
Timed out after 360.0s
Last progress: phase=exactGeometryDrcForceImproveSolver, solver=GlobalDrcBranchPortfolioSolver, pipelineIterations=1974314, phaseIterations=66, pipelineProgress=0%, phaseProgress=0%
Pipeline7 9 Solved 120 115.2s Failed
Pipeline7 10 Solved 176 152.7s Passed
Pipeline7 11 Solved 190 172.6s Passed
Pipeline7 12 Timeout 360.0s Failed
MultipleHighDensityRouteStitchSolver3Phase: highDensityStitchSolver
Timed out after 360.0s
Last progress: phase=highDensityStitchSolver, solver=MultipleHighDensityRouteStitchSolver3, pipelineIterations=2253802, phaseIterations=1198, pipelineProgress=0%, phaseProgress=0%
Pipeline7 13 Timeout 360.0s Failed
TraceSimplificationSolverPhase: traceSimplificationSolver
Timed out after 360.0s
Last progress: phase=traceSimplificationSolver, solver=TraceSimplificationSolver, pipelineIterations=2783905, phaseIterations=4152, pipelineProgress=0%, phaseProgress=0%
Pipeline7 14 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2397499, phaseIterations=380530, pipelineProgress=0%, phaseProgress=0%
Pipeline7 15 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2310343, phaseIterations=278740, pipelineProgress=0%, phaseProgress=0%
Pipeline7 16 Solved 114 101.1s Failed

Dataset: srj18
Scenarios: 5
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 40.0% 0.0% 0/5 353.9s 365.8s 325.50
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Solved 459 340.7s Failed Improved
Pipeline7 6 Failed 92.1s Failed
TinyHypergraphPortPointPathingSolverPhase: portPointPathingSolver
SelectiveReripTinyHyperGraphSolverWithStableInitialAssignments ran out of iterations
Pipeline7 13 Solved 192 367.1s Failed Improved
Pipeline7 14 Failed 217.9s Failed
TinyHypergraphPortPointPathingSolverPhase: portPointPathingSolver
SelectiveReripTinyHyperGraphSolverWithStableInitialAssignments ran out of iterations
Pipeline7 15 Failed 188.6s Failed
TinyHypergraphPortPointPathingSolverPhase: portPointPathingSolver
SelectiveReripTinyHyperGraphSolverWithStableInitialAssignments ran out of iterations

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31214484443

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/benchmark-long --dataset 24 --sample-numbers 2,5,7 --concurrency 1 --sample-timeout 2000s

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24 Results

Previous main run

No previous main run is available for srj24.

Dataset: srj24
Scenarios: 3
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 66.7% 0.0% 0/3 141.3s 201.8s 110.00
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Failed 160.0s Failed
TinyHypergraphPortPointPathingSolverPhase: portPointPathingSolver
SelectiveReripTinyHyperGraphSolverWithStableInitialAssignments ran out of iterations
Pipeline7 5 Solved 104 208.5s Failed
Pipeline7 7 Solved 116 74.2s Failed

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31216487539

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/usf

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📸 Update Snapshots (focused)

⚠️ Snapshot updates were committed to a284659, but not all tests passed.
Snapshot update test exited with code 1.

Focused test files:

  • tests/bugs/bugreport23.test.ts
  • tests/features/pipeline7-dataset-srj18-sample006-selective-rerip.test.ts
  • tests/prefab-clad/prefab-clad01.test.ts
    CI test shards: 1, 3, 5

Source failure run: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31216454289

Changed snapshots:

  • tests/bugs/__snapshots__/bugreport23.test.ts-portPointPathingSolver.snap.svg
  • tests/prefab-clad/__snapshots__/prefab-clad01.snap.svg

Environment: benchmark runner (ARM64), Bun 1.3.8

🔗 Workflow: View run

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/benchmark --dataset 18 --sample-numbers 2,6,13,14,15 --concurrency 1 --sample-timeout 2000s

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18 Results

Previous main run

Dataset: srj18
Scenarios: 16
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 68.8% (🕒31.3%) 25.0% (🕒31.3%) 5/16 110.1s 318.5s 174.64
Previous main run details
Solver Sample Status Via Time Relaxed DRC Error
Pipeline7 1 Solved 201 82.8s Passed
Pipeline7 2 Timeout 360.0s Failed
GlobalDrcBranchPortfolioSolverPhase: exactGeometryDrcForceImproveSolver
Timed out after 360.0s
Last progress: phase=exactGeometryDrcForceImproveSolver, solver=GlobalDrcBranchPortfolioSolver, pipelineIterations=2675143, phaseIterations=71, pipelineProgress=0%, phaseProgress=0%
Pipeline7 3 Solved 81 47.7s Failed
Pipeline7 4 Solved 152 110.1s Failed
Pipeline7 5 Solved 159 66.7s Passed
Pipeline7 6 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2452401, phaseIterations=421315, pipelineProgress=0%, phaseProgress=0%
Pipeline7 7 Solved 235 144.7s Failed
Pipeline7 8 Solved 301 287.4s Failed
Pipeline7 9 Solved 120 96.0s Failed
Pipeline7 10 Solved 176 139.6s Passed
Pipeline7 11 Solved 190 129.9s Passed
Pipeline7 12 Timeout 360.0s Failed
MultipleHighDensityRouteStitchSolver3Phase: highDensityStitchSolver
Timed out after 360.0s
Last progress: phase=highDensityStitchSolver, solver=MultipleHighDensityRouteStitchSolver3, pipelineIterations=2253283, phaseIterations=679, pipelineProgress=0%, phaseProgress=0%
Pipeline7 13 Solved 192 349.6s Failed
Pipeline7 14 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2394378, phaseIterations=377409, pipelineProgress=0%, phaseProgress=0%
Pipeline7 15 Timeout 360.0s Failed
HighDensitySolverPhase: highDensityRouteSolver
Timed out after 360.0s
Last progress: phase=highDensityRouteSolver, solver=HighDensitySolver, pipelineIterations=2474089, phaseIterations=442486, pipelineProgress=0%, phaseProgress=0%
Pipeline7 16 Solved 114 87.0s Failed

Dataset: srj18
Scenarios: 5
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 100.0% 0.0% 0/5 766.1s 897.4s 309.40
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Solved 459 342.4s Failed Improved
Pipeline7 6 Solved 292 912.0s Failed Improved
Pipeline7 13 Solved 192 382.4s Failed
Pipeline7 14 Solved 298 766.1s Failed Improved
Pipeline7 15 Solved 306 839.0s Failed Improved

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31223379911

@ShiboSoftwareDev ShiboSoftwareDev changed the title Reject invalid high-density routing output Reverted: reject invalid high-density routing output Aug 7, 2026
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/benchmark --dataset 24 --sample-numbers 2,5,7 --concurrency 1 --sample-timeout 2000s

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24 Results

Previous main run

No previous main run is available for srj24.

Dataset: srj24
Scenarios: 3
Effort: 1x effort

Solver Completed % Relaxed DRC Pass % Timed Out P50 Time P95 Time Avg Via
Pipeline7 100.0% 0.0% 0/3 246.6s 747.3s 183.67
PR run details
Solver Sample Status Via Time Relaxed DRC Error Delta
Pipeline7 2 Solved 331 803.0s Failed
Pipeline7 5 Solved 104 246.6s Failed
Pipeline7 7 Solved 116 89.5s Failed

Workflow: View run
Artifact: https://github.com/tscircuit/tscircuit-autorouter/actions/runs/31226579463

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This PR has been automatically marked as stale because it has had no recent activity. It will be closed if no further activity occurs.

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This PR was closed because it has been inactive for 1 day since being marked as stale.

@github-actions github-actions Bot closed this Aug 13, 2026
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